Undergraduate Course: Conceptual Design for Mechanical Engineers 3 (MECE09030)
Course Outline
| School | School of Engineering | 
College | College of Science and Engineering | 
 
| Credit level (Normal year taken) | SCQF Level 9 (Year 3 Undergraduate) | 
Availability | Available to all students | 
 
| SCQF Credits | 10 | 
ECTS Credits | 5 | 
 
 
| Summary | Design is often regarded as the central creative activity of engineering, this course aims to enhance the skills of analysis and synthesis required to develop solutions to open-ended problems. CDM3 aims to teach techniques for the effective evaluation and communication of design ideas. To support this 
the students will also acquire a knowledge of materials and manufacturing processes selection along with the most common component / system failure modes. | 
 
| Course description | 
    
    Course Syllabus: 
Unit 1 - Course Overview 
Introduction; The Design Process; Creative style; Brainstorming. 
Unit 2 - Concept communication 
Effective graphic and verbal communication of design ideas to groups and individuals. 
Unit 3 - Material and process selection 
To build the general understanding of the uses and limitations of common engineering materials and which processes can be used to shape them. 
Unit 4 - Design Requirements and Design Definition 
Exploring the design requirement through the use of tools like 
the requirement Trees and producing Product Design Specifications. Identification of Design need; Product Life Cycle; Legislative constraints. 
Unit 5 - Concept calculation, approximations and assumptions 
To gain an understanding of the types of calculations and estimations that can be used to select and evaluate design concepts. 
Unit 6 - Numerical design tools. 
The creation of numerical design tools to aid the design process and optimise simple engineering components and systems. 
Unit 7 - Material Properties and Failure 
Static Strength; Stiffness; Brittleness; Resilience; Toughness; Creep. 
Unit 8 - Stress Concentration 
Design for Static Strength. 
Unit 9 - Fatigue Failure 
Terminology; Measurement; Characteristic Curves; Miner's Rule; S-N Curves. 
Unit 10 - Component and system Failure 
Reliability of an assembly and the cost of reliability. 
Unit 11 - Tools for exploring the failure of a Design 
Fault tress; Failure Modes and Effects Analysis 
Unit 12 - Design of Experiments 
Factorial Experiments; Limitations of Factorial DOE. 
Unit 13 - Taguchi Methods 
Fractional Factorial Experiments; Linear Graphs; Confounding. 
Unit 14 - Orthogonal Arrays 
Parameter selection; Interpretation of Results.
    
    
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Entry Requirements (not applicable to Visiting Students)
| Pre-requisites | 
 | 
Co-requisites |  | 
 
| Prohibited Combinations |  | 
Other requirements |  None | 
 
 
Information for Visiting Students 
| Pre-requisites | None | 
 
		| High Demand Course? | 
		Yes | 
     
 
Course Delivery Information
| Not being delivered |   
Learning Outcomes 
    On completion of this course, the student will be able to:
    
        - Propose engineering designs to open ended problems that are feasible, in terms engineering mechanics, economics, and other competing requirements of the design;
 - Communicate design solutions and put forward reasoned arguments for how these designs address the product design specification, and design drivers that are not explicitly stated;
 - Evaluate multiple design options by producing numerical design tools and using appropriate calculations to refine the designs or by designing efficient experimental test programs;
 - Select appropriate materials and manufacturing processes for a given engineering problem;
 - Interrogate System and component designs for likely causes of failure through static or dynamic loading and adverse environmental conditions.
 
     
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Reading List 
Shigley, "Mechanical Engineering Design", McGraw Hill (2015) 
Pugh, "Total Design", Addison-Wesley (1991) 
O'connor, "Practical Reliability Engineering", Wiley (2012) 
Kalpaljian, - Manufacturing Engineering and Technology", Pearson (2014) 
Ashby, "Materials: Engineering, Science, Processing and Design" 
Butterworth-Heinemann (2014) 
These, and other texts, are available in the University Library. 
Materials Selection on Mechanical Design, Michael F. Ashby (Forth Edition) |   
 
Additional Information
| Graduate Attributes and Skills | 
Not entered | 
 
| Keywords | Conceptual engineering design,Open-ended design,iteration,design calculations,component / syste | 
 
 
Contacts 
| Course organiser | Dr Adam Robinson 
Tel: (0131 6)50 8689 
Email: Adam.Robinson@ed.ac.uk | 
Course secretary | Mrs Lynn Hughieson 
Tel: (0131 6)50 5687 
Email: Lynn.Hughieson@ed.ac.uk | 
   
 
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